Therefore, I embarked on a series of empirical tests to see what formulation of urea, glue and water would produce the best results. I cooked and tested and threw away 37 different batches of glue, at some expense, all the time keeping records and charts of my progress towards that goal of reducing the gel point to room temperature, without affecting the glue strength.
When I got the recipe right, it solved my problems. At last I was able to use protein glues for restoration and fabrication without worrying about interruptions creating a problem. It was particularly good at penetration of fine cracks in wood, and the extended open time allowed me to put together damaged fragments of broken furniture before it gelled.
I never thought I would start selling glue and end up in the glue business. But, over time, other woodworkers found out about it, and I started giving it away. Word quickly spread and, at some point, I got a call from Joel at Tools For Working Wood, in New York. He was very persuasive and insisted that I put it in a bottle and label it so he could sell it.
I needed a name for the glue. Frustrated at the commercial success that Gorilla Glue had achieved, in spite of the fact that it was toxic and difficult to use, I thought of an animal name. At first, I thought of "Pit Bull Glue" since I have had pit bulls most of my life, and thought the image of a snarling mouth full of teeth would look good on the label. Then I thought of "Old Yeller Glue" since I am old enough to remember the movie and crying when they shot Old Yeller, who had rabies. That name didn't last long, since it would be confused with the standard yellow glue most woodworkers use.
That made me think of white glue, yellow glue, and of course, brown glue. Thus the name "Old Brown Glue" was created, and instantly was criticized by everyone. "You don't use the term 'old' when you are trying to sell something!" Really? I thought, I like old things.
Now the glue is being sold all over North America, by Tools For Working Wood, Rockler, Lee Valley, Woodcraft, and others. I have had many positive testimonials and answered many questions about using protein glues.
Perhaps the most interesting thing that selling Old Brown Glue has done is to introduce me to such a diverse audience of people, beyond the regular woodworking crowd. I have had questions about its application and use from an amazing range of creative people.
There was the research professor at Johns Hopkins University who called me one day, as I was chopping wood behind my cabin in Montana. He was developing a machine to zap kidney stones, and wanted to use my glue to make "artificial kidney stones" so he could test his machine.
There was the American Indian, in Kansas, who wanted to use my glue to make an "organic" wooden rocket, whatever that is. I told him it would probably work to make the laminated wood tube, but I couldn't guarantee that it would not burn up.
There was the contractor, in Florida, who wanted to use my glue to veneer around 12' tall fiberglass columns in his building, so they could be finished to look like wood columns.
There was the scientist in Norway who wanted to thin the glue and spray it. When I asked him about his idea, he said he was working on a secret process and didn't want to talk about it.
There was the contractor in Los Angeles who ordered 3 gallons of the stuff...at one time.
Last week I received an amazing email from Catherine Thompson with the photos posted here:
I wrote her and asked for more information about what she was doing. I asked her if I could use her photos and text on my blog, and she said she would be "honored." I was "honored" and amazed when I saw what she was doing and what kind of lifestyle she lived. She wrote back immediately:
I remember watching Kung Fu on TV many years ago (40 years ago!), where David Carradine would walk barefoot around the wilderness playing his flute. As I watched her videos and listened to her music, made with native materials, I was instantly reminded of the zen peacefulness that David exuded (when he was not fighting bad people). This lady, Catherine, is aa amazing artist, living the nomadic existence, wandering around the wilderness, making music that truly comes from the earth.
You should visit her website: Catherine Thompson Blog and see for yourself.
I don't know how she found me, but I do know that it was the internet that brought us together. What an amazing time we live in. A true musical nomad and a woodworking luddite brought together by a shared interest in the glue that binds us.
I could have named it "Human Glue" but I can see where that might be problematic.